IPPE Plant Search Results

Coffee - Roast, Grind & Package

Stock Number:	600091
Capacity:	10,000 TPY
Year Built:	1986
Year Closed:	2005
Status:	Available
Technology:	Kraft foods
Raw Material:	Coffee Roasting, Grinding and Packaging Plant
Documentation:	To be supplied

Products Produced:
70 g, 250g, 500g, and 1000g bags of ground coffee, packed in cases and palletized

Upgrades:
Every second year major overhauls were performed. In 1992, new packers were installed, in 1993 new palletizers were installed.

Brief Overview:
10,000 ton per year, Late model coffee roasting, grinding and packaging plant. All lines are still operating and major overhauls were made every second year. Spare parts for most major equipment available. For Power Point Presentation Click Here

Process Description:
Raw Material [Green Coffee Beans] Coffee Beans are received Beans are cleaned and removed of stones and wood impurities Cleaned coffee beans are stored in an intermediate hopper Blending operation for mixing different coffee beans as per the recipe (ex. from Ethopia, from Uganda) Roaster (Batch Operation) It takes in 250 kg per batch of coffee beans & gives 215 kg per batch of roasted coffee Typical roasting temperature is 250° C with a roasting time of 5-7 minutes per batch Cooling off roasted beans (water is sprayed to cool the beans followed by cooled air) De-stoner (to remove stones which were not removed in the cleaning operation) Intermediate storage of roasted coffee Packaging of roasted whole bean (1 kg/bag) or Grinding of the roasted coffee beans Intermediate storage to degas the ground coffee to remove CO2 (4-5 hours) Packaging in vacuum packs in sized of 250 kg or 500 kg per bag For Process Flow Diagram Click Here

Major Equipment:
Probatz Roasters Type RZ2500 rated 2,500 KG green coffee per hour or 10,000 ton per year. Two Buhler Roll Grinders Two Bag in Bag Coffee Filling and Packing Lines Hesser Filler/Packer Skinetta Tray Packer Oli Palletizer One Monobag Filling and Packing Line Menegatti Box Packer Ica Coffee Filler/Packer One Rowema Flowpack Filler One MAF Shrink Wrapping Machine For a Complete Detailed Equipment List Click Here