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Formaldehyde Plant - 45,000 TPY
Stock Number: 600115
Capacity: 70,000 TPY
Year Built: 1966
Year Closed: 1995
Status: Available
Technology: Celanese
Raw Material: Formaldehyde Plant - 45,000 TPY
Utilities Consumed:
Overall Mentanol efficiency is 88.2% = 0.450 methnaol/lb @ 37.25% solution, 800 gpm cooling water, 0.3 lb steam/lb @ 37.25% solution.
Upgrades:
Thermal oxidizer added in 1994
Brief Overview:

Nominal plant capacity is 45,000 TPY @ 37% formaldehyde basis.

 The plant actually produced as a 50% formaldeyde solution. The plant includes (2) parallel reactors and aor systems feeding into a single absorber. The plant was originally built in 1966, with the addition of the thermal oxidizer in 1994. The plant produced formaldehyde by the direct oxidation of methanol in the presence of a metal oxide catalyst at high temperature.

Major Equipment:
  • 2.88 mm BTU/Hr vaporizor
  • Absorber - 12' x 56' 304SS
  • (2) reactors with (7500) tubes per reactor, 1" OD x 5' long carbon steel. Catalyst type is metal oxide, 3400 lbs of catalyst in each reactor with 1500 lbs of ceramic rings. Expected catalyst life is 12 - 18 months.
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