5 m3/hr liquid waste Incinerator Facility, Part of Complete Caprolactam Plant (IPP Stock #600883)
This Incinerator Facility is part of a Caprolactam Facility which includes all intermediate and byproduct plants. The facility starts with benzene and finishes with caprolactam and ammonium sulfate byproduct:
• Cyclohexane Plant – 79,000 MTPY
• Cyclohexanone Plant – 55,000 MTPY
• Oximation Plant – 62,000 MTPY
• Caprolactam Plant – 60,000 MTPY
• Ammonium Sulfate – 108,000 MTPY
• Incinerator – 5 m3/hr liquid waste
The facility had some upgrades over the years. The majority of the site shut down in 2009, but the cyclohexane unit ran until August 2013.
Documentation is complete and well-organized. Much of it is electronic and has already been shared with IPP.
DCS is by Yokogawa (Centum CS-3000) and is used in the Oximation, Caprolactam, Ammonia Sulfate and Incinerator Unit.The plant has been well-maintained and is still being kept up with a staff of four employees. There is a nitrogen pad on the process and they are turning the rotating equipment monthly. There are abundant spare parts available with the facility.
Utilities & Tank Farm
There are two incoming electrical feeders with automatic switching gear which is included in the plant sale. There are 13 transformers in the 1,000 to 2,000 kva range. The frequency for all electrical equipment in this facility is 60 Hz. There are three cooling tower cells with three Worthington cooling tower water pumps. The cooling tower is in poor condition, but the pumps are in good condition. There are four Trane chillers which appear to be about 300 tons of refrigeration capacity each. There is a 500 kW emergency generator driven with a diesel motor. There are two Centac instrument air compressors. The compressor is missing from one of the units. There are two diesel-driven fire water pumps capable of 18 bar discharge pressure. The flare is said to be 55 meters tall, but it appears to be much taller. There are about 17 major tanks in the tank farms. They are a mix of carbon steel and 304 stainless steel construction.
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