Urea Plant 600 TPD

Brief Overview

Capacity:

 

600 TPD
 

Built:

 

1977
 

Shut Down:

 

October 1999
 

Raw Materials:

 

Ammonia, CO2
 

Products Produced:

 

46% N Contents


Process Description

Liquid ammonia is pumped from battery limits to the HP ammonia pump with a pressure of 26 kg/cm2 abs, and temperature of 42 degrees C. To avoid vapour locking in this pump, the temperature of the ammonia should be at least 10 degrees C lower than the boiling point at the prevaling pressure. The flow to the synthesis section is regulated by a flow controller of the HP ammonia pump. The pump has a discharge pressure of 160 kg/cm2 abs, and supplies the ammonia to the HP carbamate condenser via the HP ejector.

The CO2 gas is supplied from the battery limits to a CO2 knock-out drum to separate the excess of water from CO2 gas. This water is discharged from the knock-out drum to the sewer by means of the level controller. From the top of the knock-out drum, the CO2 is led to the CO2 compressor to be compressed to 140 kg/cm2 abs., and introduced with a temperature of 120 degree C into the bottom of the stripper.


Anti-corrosion air is added to the CO2 in the suction line by an air blower until an oxygen content of 0.75 - 1.0% by volume is reached (registered by an analyzer-recorder in the first stage of the CO2 compressers).